Update time:2024-05-17
The shell of the magnesium alloy melting furnace is made of high-quality steel plates and insulation materials. The furnace has an advanced structure, low energy consumption, and fast melting speed. The double chamber crucible design is reasonable and can be used on two die-casting machines simultaneously. High quality imported radiation processing thermal components, long service life, and high thermal efficiency.
The shell of the magnesium alloy melting furnace is made of high-quality steel plates and insulation materials. The furnace has an advanced structure, low energy consumption, and fast melting speed. The double chamber crucible design is reasonable and can be used on two die-casting machines simultaneously. High quality imported radiation processing thermal components, long service life, and high thermal efficiency.
1、 What are the benefits of magnesium alloy furnaces?
1. Reinforced furnace body and heat-resistant insulation layer design, excellent high-temperature performance, and furnace outer wall temperature lower than national industrial furnace standards.
2. The crucible made of bimetallic composite steel plate does not pollute the magnesium liquid and has a long service life.
3. Adopting Siemens programmable control system main compensation system and Siemens temperature module can ensure precise control of the furnace system.
4. Gas flow meters imported from the United States can accurately control protective gases.
5. The material pot and related hot work parts, as well as the use of imported steel from German enterprises, can be optimized for production process design and manufacturing, with good high-temperature performance, corrosion resistance, wear resistance, and long service life. The magnesium alloy hot chamber die-casting machine is a melting and melting furnace with excellent design and excellent manufacturing. The hot parts are made of imported steel, which is corrosion-resistant and high-temperature resistant. This series of furnaces can be used in conjunction with various models of hot chamber die-casting machines.
2、 What is the method of scooping material for magnesium alloy furnaces?
1. Preheat the ladle tool for ten minutes and clean the surface of the ladle.
2. Take out the magnesium ingot mold from the preheated oven at about 150 ℃ and place it on the ground. Before scooping and adding materials, keep the N2 flow meter value at 100. Adjust the SF6 flow meter value to 20-30. Keep the mixed gas flow rate value at 80. Keep it ventilated at this flow rate for 5 minutes before proceeding.
3. Wear protective clothing, a hood, and heat resistant gloves, lift the furnace cover, tilt the material spoon 30 degrees, slowly put it into the liquid, take 3/4 of the capacity of the material spoon out of the liquid, slowly pour the material into the magnesium ingot mold, and cover the magnesium ingot mold cover.
4. After opening the lid, the longest opening time is 3 minutes, otherwise it may cause the material to catch fire, and it must be done promptly without closing the furnace lid.
5. After picking up the material, close the furnace cover. If you want to pick up the material again, wait for 10-15 minutes.
When removing materials, liquid materials and burning materials that fall on the ground should be promptly extinguished with dry sand, and the ground should be cleaned up.
7. After 15 minutes, adjust the ratio of each meter to be normal, The N2 flow rate value is 100.SF6 flow rate value is 7-8. The mixed gas flow rate value is 70-80
Attention: There should be no waste residue on the sealing surface of the furnace cover. If it accidentally falls off during cleaning, it should be removed; Otherwise, it will cause poor sealing of the furnace and accelerate the oxidation of the material liquid.
3、 What is the safe operation of magnesium alloy furnaces?
1. Untrained personnel are not allowed to enter the equipment area.
2. Lighting an open flame or smoking in areas with magnesium dust, powder, or debris poses a risk of explosion.
3. Equipment parts are electrified, improper maintenance and repair of electrical appliances, and weak grounding wires can cause personal injury or death.
4. Improper modification of equipment can reduce its safety and may lead to injury or death.
5. Dangerous and incorrect operation of equipment may result in injury or death.
Adding damp or dirty magnesium ingots, magnesium dust, magnesium powder, and magnesium slag to the furnace poses a risk of explosion. Therefore, the magnesium alloy added to the crucible should be dry, oil-free, dirt free, and preheated at no less than 150 ℃.
7. Molten magnesium can overflow from the crucible and cause death, so protective clothing should be worn when melting or eating magnesium alloys.
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